The US Air Force Research Laboratory (AFRL) has announced that its Aerospace Systems Directorate researchers and engineers team tested an attritable aircraft fuselage and wings design built at low cost.

The test was conducted on 14 September at Wright-Patterson Air Force Base (AFB) in Ohio, US, and forms part of the Design for Manufacture of Attritable Aircraft Primary Structure (DMAAPS) programme.

Discover B2B Marketing That Performs

Combine business intelligence and editorial excellence to reach engaged professionals across 36 leading media platforms.

Find out more

Attritable refers to a new class of uncrewed aircraft.

AFRL noted that enhancing the attritable aircraft technology is key to equipping troops with a tool that is easy to manufacture at a low cost, especially when there are tight time constraints.

The University of Dayton Research Institute (UDRI), Kratos, A&P Technology and Hawthorn Composites created a manufacturing solution for the primary structure of the attritable aircraft.

This new approach of the team helped in replacing more costly composite practices.

GlobalData Strategic Intelligence

US Tariffs are shifting - will you react or anticipate?

Don’t let policy changes catch you off guard. Stay proactive with real-time data and expert analysis.

By GlobalData

US Air Force (USAF) considered this approach as an ‘effective technique’ in manufacturing aircraft fuselage and wing airframe structures in order to achieve swift production of airframe systems.

Aerospace Systems Directorate DMAAPS programme manager Ray Fisher said: “DMAAPS was conceived to evaluate the ability of an affordable design-for-manufacture approach to meet the form, fit, and function of a high subsonic unmanned military aircraft.

“Under DMAAPS, AFRL established a collaborative environment where an aircraft manufacturer worked with innovative Materials and Manufacturing Processes (M&P) owners to demonstrate and test an affordable and agile M&P approach.”

According to AFRL, the latest test is aimed at comparing the stiffness of the structure and strength of the wings and fuselage built using new manufacturing processes against the conventional aerospace M&P approach.

Aerospace Systems Directorate project engineer Matthew Durham said: “Each test has unique requirements and it can take many months for test systems design, manufacture of custom hardware to implement test parameters, configuration of the test article with instrumentation and test hardware, and overall systems integration.

“This DMAAPS preparation took only six weeks, since it was designed to leverage an existing test system, so our efforts were article configuration and test systems integration.”

Airforce Technology Excellence Awards - Nominations Closed

Nominations are now closed for the Airforce Technology Excellence Awards. A big thanks to all the organisations that entered – your response has been outstanding, showcasing exceptional innovation, leadership, and impact.


Excellence in Action
Discover how Virtualitics is transforming mission readiness with explainable AI, predictive maintenance, and data-driven decision intelligence across the U.S. Department of Defense through its AI-powered Integrated Readiness Optimization suite, for which it has won the Innovation and Business Expansion awards.

Discover the Impact