Kanfit

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Manufacturer of Integrated Composite and Metal Structures for Military Aircraft

Kanfit is a built to spec / print aerospace engineering and manufacturing company offering a full-service turnkey solution to meet all user requirements, from 3D models to prototypes to serial production of aerostructures for civil and military aircraft and helicopters.

 

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4 Shaul Amor Avenue,
Ramat Gavriel Industrial Zone,
Migdal HaEmek,
2353004,
Israel
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Kanfit is a built to spec / print aerospace engineering and manufacturing company offering a full-service turnkey solution to meet all user requirements, from 3D models to prototypes to serial production of aerostructures for civil and military aircraft.

Kanfit manufactures and integrates primary and detailed parts, subassemblies and Fit & Fly assemblies made from composite materials, in addition to sheet and block metals for military and commercial aviation jets, rotorcrafts such as helicopters, and unmanned aerial vehicles (UAVs).

Available aerostructures manufactured by Kanfit include flight deck and cockpit structures, avionics and main landing gear doors, wing to belly and wing to body fairings, chaff and flare dispenser magazines, missile and bomb parts, airborne and space antennas, satellite dishes and satellite (SATCOM) radar dome (radomes).

The business jet hybrid avionics door manufactured by Kanfit is delivered ready-to-fly to the customer’s assembly line. It has a composite skin, metallic door hinges and locking mechanisms.
Wing-to-body fairings and wing-to-belly fairings were manufactured at Kanfit in Autoclave.
Ready-to-mount (RTM) blade antennas are manufactured by Kanfit with a composite shell with embedded wiring and metallic interface components delivered to the customer.
Kanfit manufactures lightweight chaff and flare magazines by RTM in a single process.
Kanfit offers customers a comprehensive, full-service turnkey solution. Aerostructures can be manufactured from specifications, drawings or 3D models.
This unique carbon epoxy folding wing was manufactured by Kanfit using advanced RTM technology with the following attributes: 1,600mm-long, 60% carbon volume, ±0.2º torsion, <0.1mm airfoil deviation, ±1mm dihedral and 130ºC teragrams (Tg).
The main landing gear door (critical component) is a hybrid structure manufactured by Kanfit.
This SATCOM radome is manufactured by Kanfit in Autoclave, starting from 3.5m master (MDF) to 3.5 glass layup tool to final production.
The Kanfit carbon-fibre central satellite dish was part of a complete set of dish and gores delivered to the customer. The company has supplied components that have been in space since 2013.
Industrial 3D additive manufacturing is the latest technology to be introduced at Kanfit for the production of high-quality titanium metal parts for the aerospace, medical and dental industries.

Components for commercial and military aircraft and UAVs

Kanfit utilises the latest processes to manufacture composite aero structures, including autoclave, Resin Transfer Moulding (RTM), Liquid Resin Infusion (LRI), prepregs in oven and vacuum and wet lay-ups.

For metal aircraft structures, Kanfit uses mainly aluminium sheet metal, but also block and extrusion and various types of alloys such as steel, copper, etc.

We also undertake machining, forming, heat treatment, chemical coatings, finishing and assembly.

Kanfit additionally produces aerostructures made from Titanium Alloy Ti64 using 3D additive manufacturing, as well as develops other production processes such as Automated Fibre Placement (AFP) and robotic filament winding of closed frames.

Durable chaff and flare dispenser magazines for airforce applications

Kanfit manufactures composite chaff and flare magazines using RTM technology for improved magazine accuracy, extended durability and enhanced reproducibility. Using this technology, the company is able to manufacture magazines that are significantly lighter in weight than those made from metals.

Kanfit’s chaff and flare magazines are produced in a single injection process, with the metallic inserts embedded into the component and in one piece. This lack of seams ensures zero failure points, and components are delivered ready-to-install directly to the customer.

Kanfit has manufactured more than 8,000 chaff and flare magazines for use by air forces worldwide. According to customer feedback, the company’s chaff and flare magazines provide 100% reliability, the longest lifecycle and offer the highest level of performance on aircraft.

Test results for ALE-47 CMDS magazines, in which ten full rounds of 5×6 flares were sequentially fired, show that Kanfit’s chaff and flare magazines remained as durable and robust as initial firing. All products comply with US military testing standards MIL-STD-810, EMI/RFI and MIL-STD-461F.

By combining our expertise in materials and engineering, Kanfit is able to meet specific operational requirements and specifications for manufacturing chaff, flare and decoy systems. The company also manufactures breech plates and magazine housings (bucket) and components for anti-missile air defence systems and radomes.

SATCOM radomes and satellite dishes for the defence sector

Among the radomes manufactured by Kanfit is a 3.5m-long radome for SATCOM applications made from quartz epoxy prepreg materials.

In comparison to radomes manufactured using out-of-autoclave technology, this radome was manufactured at the company’s in-house autoclave facility. Designed for civil and military aircraft, it underwent comprehensive mechanical and physical testing in Kanfit’s in-house laboratory.

The company also manufactured several complete sets of dish and gores for a prominent aerospace company, with parts in serial production. The carbon-fibre central satellite dish and hybrid gore manufactured by Kanfit have been in space since 2013.

Industrial 3D printing of aerospace components

3D additive manufacturing is the latest technology to be introduced at Kanfit for the production of high-quality metal parts for the aerospace and medical industries.

This flexible mode of manufacturing enables the company to create tooling inserts, complex prototypes and customised parts and serial aircraft products directly from computer-aided design (CAD) data.

Advanced composite and metal structures for the aerospace industry

Established in 1986, Kanfit is a major subcontractor to global aerospace industry leaders, including Israel Aerospace Industries (IAI), Israel Air Force, Israel Ministry of Defense, Elbit Systems, Rafael, BAE Systems, Senior Aerospace), Extant Aerospace, Triumph Aerostructures, Spirit AeroSystems, BIRD Aerosystems, and others.

Kanfit is AS9100C certified and National Aerospace and Defense Contractors Accreditation Program (Nadcap) accredited for composites, heat treatment, and chemical processing. The company is certified by Boeing for heat treatment and chemical processing, and by United Technologies Corporation Aerospace Systems (UTAS) for heat treatment.

White Papers

  • Kanfit Company Overview

    Kanfit is a leading aerospace engineering and manufacturing subcontractor offering primary and detailed parts, sub-assemblies and ready-to-fly assemblies from composite materials, sheet and block metal for aerospace, medical devices, wind energy, space and defence industries.

Press Releases

Projects

  • TAI TF-X Stealth Fighter

    TAI TF-X is an indigenous combat fighter aircraft being developed by Turkish Aerospace Industries (TAI) for the Turkish Air Force.

  • F-15SG Multi-Role Fighter Aircraft

    F-15SG is an advanced variant of the US Air Force’s F-15E Strike Eagle multi-role fighter aircraft developed by Boeing. It is intended to strengthen air defence and strike capabilities of the Republic of Singapore Air Force (RSAF).

Address
Kanfit Ltd.
4 Shaul Amor Avenue
Ramat Gavriel Industrial Zone
Migdal HaEmek
2353004
Israel

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